Wet wipes manufacturers operate under some of the most demanding packaging conditions in the industry. Packages must be hermetically sealed to preserve product effectiveness. Thin films, high moisture content, and continuous operation often push conventional, single jaw flow wrappers beyond their limits — resulting in leaks, inconsistent seals, and costly downtime.
The Hayssen X850 flow wrapper was engineered to overcome these challenges. Developed through five years of market research, customer feedback, and structured innovation, the X850 represents one of the most advanced, fully wash down flow wrappers available today.
Designed and built in the USA, the X850 delivers up to 2x higher speeds while achieving superior seal integrity — representing a breakthrough in performance and quality for the wet wipes flow wrapping market.
Proven Innovation For High Speed Wet Wipes Packaging
Single jaw flow wrappers often force manufacturers to compromise — either sacrificing seal integrity to increase speed or slowing production to prevent leaks and jams. The Hayssen X850 eliminates this tradeoff through ground-breaking technology.
At the core of the system is a patented individual servo ring jaw wheel, new to the flow wrapping market. The jaws automatically accelerate and decelerate to precisely position each seal, minimizing wear and reducing maintenance through smooth, controlled motion. A centrally rotating jaw assembly allows each jaw’s temperature to be controlled independently and heated rapidly. Together, these technologies enable significantly longer dwell time at very high speeds — allowing seals to form completely without excessive heat and delivering faster throughput, consistent results, and high quality, leak free packs.
Revolutionary multi-jaw design with up to 2x higher speed and superior seal integrity compared to single jaw flow wrappers.
Exceptional Seal Integrity For Moisture Sensitive Products
Seal failure is not an option in wet wipes packaging. The independent jaw temperature control ensures precise thermal consistency across every seal, while servo film edge tracking maintains accurate alignment. Servo controlled jaws reduce mechanical variation, enabling stable, repeatable sealing performance.
The result is significant improvement in seal integrity, protecting product quality, reducing rejected product, and safeguarding brand reputation.
Jam Free Reliability And Simple Operation
Smart anti-jam and auto-reject technologies keep production running smoothly. Auto splice on the fly with pivoting spindles eliminates stop start events during film changes, ensuring continuous output.
The award winning OpView™ HMI empowers operators through intuitive navigation, guided onboarding, and step by step instructions — making it easy to onboard or train team members and optimize operation.
Built For Performance. Backed For Life.
Backed by lifetime support, BW Packaging Hayssen products deliver a complete, fully integrated wet wipes packaging solution with seamless upstream and downstream connectivity.
